Keraunophylax

Edge-to-converter pulse survivability

The pulse is faster than any switch. So we stopped trying to catch it.

Keraunophylax protects grid-tied power-electronic converters from the early-time (E1) high-altitude electromagnetic pulse — the transient whose leading edge outruns every clamp, relay, and controller built to stop it.

E1 rise ≤ ~1 ns · the grid is now electronics · defend the converter, not just the transformer

The gap

The grid became electronics. Its protection did not.

Decades of pulse hardening went into the bulk transformer. Meanwhile, generation, storage, and load moved behind inverters — and the inverter is exactly what E1 destroys first.

01 / TOO FAST

The edge outruns the clamp

E1 rises in under a nanosecond. Varistors react in tens of nanoseconds; spark gaps in microseconds. Most of the energy is past before any active device conducts.

02 / WRONG TARGET

Built for the transformer

Neutral-blocking devices guard high-voltage transformers against the slow E3 component. They do nothing for the gate drivers, controllers, and sensors inside a converter.

03 / SELF-INFLICTED

The converter kills itself

A pulse-corrupted controller can command a false turn-on. Two series switches conduct at once — shoot-through — and the bridge destroys itself from the inside. Terminal surge protection never sees it.

Threat model

Three pulses, ten orders of magnitude, one weak point.

The figures below are not ours — they are the public HEMP environment, characterized in IEC 61000-2-9 and the MIL-STD-188-125 protection standards. They explain why the converter, not the transformer, fails first.

ComponentTime scaleField strengthInduced cable current*First to fail
E1 · early~2.5 ns rise · ~23 ns wide~50 kV/m radiated~2.5 kASemiconductors, gate drivers, controllers, sensing
E2 · intermediate~1 µs – 1 s~100 V/m~250 ALightning-class — conventional arresters mostly cope
E3 · late~1 – 100+ s~40 V/km~1 kALong lines; transformer-core saturation (GMD-like)

*Representative MIL-STD-188-125 pulsed-current-injection values; real coupling depends on geometry. E1 is the one that kills power electronics: it arrives and is gone before a lightning arrester begins to conduct.

Why now

The exposed surface is growing faster than the protection for it.

The grid is electronifying. Solar, storage, EV charging, and grid-forming inverters put an ever-larger share of the network behind semiconductor switches rather than electromechanical apparatus.

Power electronics are the soft target. Gate drivers, digital controllers, and sensing front ends fail at field strengths far below what a transformer shrugs off — and they sit at the distribution edge, in the open, by the thousands.

The standards lag the hardware. Mandated hardening centers on bulk transmission transformers. There is no settled, converter-level protection requirement, and therefore no incumbent owning the method.

Hardening is cheaper than replacement. A converter parked safe and re-synchronized is back in minutes; a destroyed bridge — or a fleet of them — is a supply-chain event.

A book-to-physical grid that still ties at the substation can hide a distribution edge that no longer exists.— the exposure Keraunophylax addresses

Where it acts

One event. Three components. Five moves.

A high-altitude pulse is not one transient but three, spread across ten orders of magnitude in time. Conventional protection arrives after the part that matters. Keraunophylax divides the labor across the whole event.

1 ns10 ns100 ns1 µs1 ms1 s100 s E3 · saturation E2 E1 · ≤1 ns conventional clamp reacts here — after E1 has passed 1passiveedge 2detect +blank 3isolate 4ride-through 5re-sync
Pulse components (E1/E2/E3) Conventional clamp response Keraunophylax action

Time axis logarithmic, illustrative. The leading edge is conceded to passive means at the boundary; everything an active system can reach is handled in sequence.

Architecture

One protected region. One way in.

The converter’s vulnerable electronics live inside a continuous shield. Every conductor enters at a single bonded point, treated by a staged passive front end — and the interlock reaches the gate drivers on a hardware path the controller cannot touch.

GRID AC / DC SINGLE-POINT ENTRY bulk diverter lossy magnetic fast clamp PROTECTED REGION · CONTINUOUS SHIELD DETECTORdE/dt · dV/dt DIGITALCONTROLLER SENSING / COMMS GATEDRIVERS cmd HARDWARE INTERLOCK · OVERRIDES CONVERTERbridge / switches GRID /LOAD

Gold path = controller-independent. The safety command never traverses firmware.

How it works

A division of labor across the event.

No active element can intercept a sub-nanosecond edge — so we don’t ask one to. Each part of the pulse is met by the means suited to its time scale.

1
Passive · at the boundary

Concede the edge

The converter’s electronics sit inside a continuous shield. Every conductor enters at a single bonded point through a staged passive front end — bulk diverter, lossy magnetic, low-capacitance fast clamp — that attenuates the leading edge with no trigger and no latency.

2
Detect · sub-nanosecond

See it before the controller does

A field-derivative sensor reads the pulse’s rate of change and discriminates a HEMP-class event from lightning and switching transients by rise time and spectral content — so it fires for the real thing and ignores the rest.

3
Interlock · controller-independent

Force the bridge safe core claim

On detection, a hardware interlock drives the gate drivers to a non-conducting state — overriding the digital controller, in hardware, on a path that never touches firmware. Even if the pulse has corrupted the controller, the converter cannot be commanded into shoot-through.

4
Isolate + ride-through · µs–s

Hold through the storm

The communication interface is galvanically isolated and the converter rides through on DC-link or reserve energy while the E2 component and the seconds-long E3 tail pass.

5
Restore · after the tail

Come back, or stay down

Once the slow component subsides, a validated self-diagnostic runs. The converter re-synchronizes to the grid under anti-islanding rules only if it passes — otherwise it holds safe and reports the fault.

The core claim, live

Watch a corrupted controller try to destroy the bridge.

A half-bridge has two switches in series across the DC link. If both ever conduct at once, the link shorts through them — shoot-through. An E1 pulse can corrupt the controller into commanding exactly that. Inject the pulse, then try it with the interlock on.

DC+ DC− Q1 LOAD Q2 GATEDRIVERS CONTROLLERnominal DETECTORarmed
Bridge status Nominal. Q1 / Q2 alternating. No pulse present.

Interlock off: the corrupted controller commands both switches on → shoot-through. Interlock on: detection forces the gates off in hardware before the controller can act.

What’s different

Survivability, not just suppression.

/01 · the target
The converter, not the transformer

Protection scoped to the gate-drive, control, sensing, and communication stack — the part of the modern grid the transformer-era corpus leaves exposed.

/02 · the edge
Passive where speed wins

The sub-nanosecond edge is handled by elements that need no triggering, instead of competing on clamp speed against a transient nothing can outrun.

/03 · the interlock
Self-destruction blocked in hardware

A controller-independent path forces the bridge off, so a disrupted controller can’t drive the converter into shoot-through. No firmware in the safety loop.

/04 · the return
Discriminating and self-restoring

Rise-time and spectral discrimination avoid nuisance trips; a validated self-diagnostic governs automatic, standards-compliant reconnection.

Compared

Against what protects the grid today.

Existing protection is real and effective — for what it was built for. The gap is the converter, the sub-nanosecond edge, and self-inflicted destruction.

Surge suppressor (MOV / TVSS)Transformer neutral blockerKeraunophylax
Primarily protectsTerminal equipmentHV transformer coreConverter control & gate stack
Component addressedE2 / lightningE3 / GMD (slow)E1 (fast) + E2 + E3 tail
Sub-nanosecond edge too slow n/a conceded to passive
Prevents shoot-through self-destruction hardware interlock
Automatic safe restoration stays in place validated re-sync
Nuisance-trip discrimination clamps all rise-time + spectral

Complementary, not competitive: a neutral blocker still guards the bulk transformer; Keraunophylax guards the converters the blocker never saw.

Standards landscape

Every standard protects something. None of them the converter.

HEMP protection is well-standardized for what it was written to defend: hardened facilities, command-and-control, long-haul comms, and bulk transformers. The distributed grid-tied converter falls in the gap between them.

IEC 61000-2-9

Defines the radiated HEMP environment — the E1/E2/E3 waveforms themselves. It describes the threat; it protects nothing.

MIL-STD-188-125-1 / -2

HEMP hardening for fixed and transportable ground facilities, with the pulsed-current-injection test method. Facility-scale Faraday and filter practice — not an edge inverter.

IEC 61000-4-25

HEMP immunity test methods for equipment. A framework Keraunophylax can qualify against — not a converter-protection mandate.

MIL-STD-461G

EMI emissions and radiated susceptibility (RS103). Broad equipment EMC — silent on the shoot-through self-destruction mode.

ITU-T K.81

HEMP vulnerability of telecom systems. Closest in spirit, but aimed at communications plant, not power conversion.

NERC TPL-007

GMD (E3-like) vulnerability for the bulk system — the transformer-neutral world. Says nothing about E1 at the converter.

The gap is the point: no settled standard mandates E1 protection at the grid-tied converter — so no incumbent owns the method.

Where it goes

Wherever the grid runs on switches.

Photovoltaic invertersBattery storage (PCS)EV fast chargingGrid-forming invertersSTATCOM / active front endsMicrogrid interconnectsDER fleets

Retrofit module

Interposed between grid and an existing converter, tapped to the gate-enable path — protection without a power-stage redesign.

Integrated

Designed into the converter at manufacture, with the protected region and interlock built around the bridge.

Fleet, fail-safe

A shared detector broadcasts an all-clear heartbeat; loss of heartbeat parks every node — protection that holds even when the channel drops.

Roadmap

From claim to qualified hardware.

An honest path, not a promise. Each stage is gated by the one before it, and performance becomes real only at the testing stages — everything earlier is design intent.

  1. Now

    Provisional filing

    Thirty-nine claims drafted; provisional in preparation. Establishes priority on the controller-independent interlock.

  2. +12 months

    Non-provisional & FTO

    Full utility application with formal drawings, after a freedom-to-operate scan against gate-driver fault-blanking and EMP-detection art.

  3. Prototype

    Interlock board

    A bench build of the detector plus hardware interlock, tapped to a representative gate-drive stage. The first measured response times.

  4. Qualify

    Pulsed-current injection

    Inject MIL-STD-188-125-class E1 pulses; measure residual let-through and confirm the bridge holds off under a corrupted-controller stimulus.

  5. Pilot

    Converter in the loop

    A single PV, storage, or EV-charging converter retrofitted and evaluated with a partner where survivability matters.

IP posture

Four independent claims, one anchor.

Why this files cleanly

The invention is hardware. §101 eligibility is not at issue — there is no abstract-idea exposure, and the design deliberately uses no machine learning. The work the patent does is on novelty.

The anchor is the controller-independent hardware interlock: the distinction from gate-driver fault-blanking art is that the trigger is an external pulse detector and the path overrides the controller specifically when the controller is the thing being disrupted.

  • IND 1Protective systemShielded region, single-point passive front end, sub-nanosecond detector, and controller-independent safe-state command.
  • IND 2Interlock apparatusThe hardware interlock as a standalone, retrofittable unit tapped to a gate-enable path.
  • IND 3MethodConcede the edge passively, detect, force safe in hardware, isolate, ride through, validate, re-sync.
  • IND 4Fleet systemShared detection with a fail-safe all-clear heartbeat across a plurality of converters.
FAQ

What people ask first.

Does it use machine learning?
No. Detection uses deterministic rate-of-change thresholds and spectral discrimination, and the safe-state command is fixed hardware. The behavior is auditable and repeatable — which matters when the output is whether a megawatt bridge conducts.
Won’t it trip on every lightning strike?
That’s the discrimination problem, and it’s designed in. The detector asserts only when both the rise time is faster than lightning and the spectral content is higher than a switching transient. Ordinary events don’t meet both conditions, so the converter keeps running.
Does it protect the power semiconductors from direct damage too?
The shield and passive front end reduce coupling into the converter, which helps. But the primary, distinctive contribution is preventing control-induced self-destruction and protecting the control, gate-drive, and sensing stack. Direct radiation hardening of the die is complementary and can be layered in.
What about the slow E3 / geomagnetic component?
Keraunophylax handles E3 by sustained safe disconnection and ride-through until the quasi-DC tail subsides, then re-synchronizing. On bulk transformers, a neutral-blocking device remains the right tool — the two are complementary.
Retrofit or built in?
Both. A retrofit module taps an existing converter’s gate-enable path without touching the power stage; an integrated version is designed around the bridge at manufacture.
Is it patent-pending?
It is patent-stage. A provisional application is in preparation; nothing here represents that any application is yet on file or that any patent has issued.
Glossary

The vocabulary, briefly.

HEMP
High-altitude electromagnetic pulse — the radiated field from a high-altitude nuclear detonation, split into E1, E2, and E3.
E1
The early-time component: a sub-nanosecond-rise, ~50 kV/m field that couples into conductors and destroys electronics. The one this protects against.
Shoot-through
Two series switches in a bridge conducting at once, shorting the DC link through them. The self-destruction mode the interlock blocks.
Gate driver
The circuit that switches a power semiconductor on command from the controller — the path a corrupted controller would use to cause shoot-through.
DC link
The capacitive energy store between a converter’s input and its bridge; also the ride-through reserve.
GIC / GMD
Geomagnetically induced current / disturbance — the slow, E3-like effect that saturates large transformers.
PCI
Pulsed-current injection — the standardized way to test HEMP protection by driving a defined pulse into the front end and measuring let-through.
Anti-islanding
The interconnection rule that a converter must not energize a dead grid; it governs how the unit may re-synchronize after an event.
Status

Patent-stage, and open to the right conversations.

Keraunophylax is a patent-stage technology. A provisional application is in preparation; we are scoping licensing discussions and bench-stage pilots now.

4
Independent claims
39
Claims drafted
≤1 ns
Edge conceded to passive
0
Firmware in safety loop
Talk to us

Two ways to start.

License the technology

Building in the inverter, storage-conversion, EV-charging, or grid-protection space? The interlock and protective-interface method are available to discuss.

Open a licensing discussion

Run a pilot

Operate or test grid-tied converters where pulse survivability matters? Let’s scope a bench-stage evaluation on one converter.

Start a pilot conversation